Oh oh.... sprung by someone who actually knows what he's doing.
The controller was going to be a home brew BUT I found some good ones out of rice land that are cheaper, pre built and have more features than anything I could build for the price point. There's a few all over eBay and the one I went for has 4 axis (just in case I get silly), manual controls on board, monster heat sink etc etc... posted to Oz it was $115AUD from memory. Very good value.... so far.
The software is EMC2 under Ubuntu. Basically running an old Athlon 2600 dual boot DAW box and wanted minimal interrupts etc and EMC2 is amazingly excellent given it's 'price'. CAD to G Code is done in CamBam (free release) at this stage. Can't speak highly enough of CamBam for this sort of thing.
About to order some proper/real engraving bits and then have one final go at the engraving (these panels do have some curve to them) and if that isn't great, then I'll be doing up either the Lazertran style label or the adhesive backed laser print to photo paper which can also look pretty good. I can see how I want this unit (finally) and will keep pushing along. It's the old Instrument Tech coming out in me.
Thanks for the interest Joe. There's a longer thread in the Cakewalk Hardware forum here:
http://forum.cakewalk.com/tm.aspx?&m=1733317&mpage=1
......hopefully some of these ramblings are helpful to anyone else like me who has spent
too many hours trawling the World Wide Waste of time looking for info to base decisions on.
PS: Even the SM57s have burst into new life with these pres!